Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 1, Problem 40QTP
A strip of metal is reduced from 30 mm in thickness to 20 mm by cold working; a similar strip is reduced from 40 to 30 mm. Which of these cold-worked strips will recrystallize at a lower temperature? Why?
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Question-2
If it takes 12.0 min to 50% recrystallize a piece of high-purity copper sheet at 140°C and 200 min at 88°C, how
many minutes are required to recrystallize the sheet 50% percent at 100°C? Assume an Arrhenius-type rate
behavior.
A 20 foot long x 4 feet wide x ½ inch thick sheet of an aluminum alloy is cold rolled to a thickness of ¼ inch. During the rolling operation the with of the sheet increases by 10%. The strength coefficient (K) and the strain hardening coefficient (n ) for the aluminum alloy are 25,500 psi and 0.3, respectively.
Calculate the length of the sheet after the rolling operation in feet.
In cold working, the metals can be deformed permanently after applying the forming forces.
Select one:
True
False
Chapter 1 Solutions
Manufacturing Engineering & Technology
Ch. 1 - What is the difference between an atom and a...Ch. 1 - Prob. 2RQCh. 1 - Prob. 3RQCh. 1 - Prob. 4RQCh. 1 - Define anisotropy. What is its significance?Ch. 1 - What effects does recrystallization have on the...Ch. 1 - What is strain hardening, and what effects does it...Ch. 1 - Explain what is meant by structure-sensitive and...Ch. 1 - Prob. 9RQCh. 1 - What influence does grain size have on the...
Ch. 1 - What is the relationship between the nucleation...Ch. 1 - What is a slip system, and what is its...Ch. 1 - Explain the difference between recovery and...Ch. 1 - What is hot shortness, and what is its...Ch. 1 - Explain the advantages and limitations of cold,...Ch. 1 - Describe what the orange peel effect is. Explain...Ch. 1 - Some metals, such as lead, do not become stronger...Ch. 1 - Describe the difference between preferred...Ch. 1 - Differentiate between stress relaxation and stress...Ch. 1 - What is twinning? How does it differ from slip?Ch. 1 - Prob. 21QLPCh. 1 - What is the significance of the fact that some...Ch. 1 - Is it possible for two pieces of the same metal to...Ch. 1 - Prob. 24QLPCh. 1 - A cold-worked piece of metal has been...Ch. 1 - What materials and structures can you think of...Ch. 1 - Two parts have been made of the same material, but...Ch. 1 - Do you think it might be important to know whether...Ch. 1 - Explain why the strength of a polycrystalline...Ch. 1 - Describe the technique you would use to reduce the...Ch. 1 - What is the significance of the fact that such...Ch. 1 - Prob. 32QLPCh. 1 - It has been noted that the more a metal has been...Ch. 1 - Is it possible to cold work a metal at...Ch. 1 - Comment on your observations regarding Fig. 1.14.Ch. 1 - Is it possible for a metal to be completely...Ch. 1 - Prob. 37QTPCh. 1 - Prob. 38QTPCh. 1 - Plot the data given in Table 1.1 in terms of...Ch. 1 - A strip of metal is reduced from 30 mm in...Ch. 1 - Prob. 41QTPCh. 1 - How many grains are there on the surface of the...Ch. 1 - Prob. 43QTPCh. 1 - Prob. 44QTPCh. 1 - Prob. 45QTPCh. 1 - A technician determines that the grain size of a...Ch. 1 - If the diameter of the aluminum atom is 0.28 nm,...Ch. 1 - The following data are obtained in tension tests...Ch. 1 - Prob. 50QTPCh. 1 - Prob. 51QTPCh. 1 - Prob. 52QTPCh. 1 - Same as Prob. 1.39, but ASTM no. versus...Ch. 1 - By stretching a thin strip of polished metal, as...Ch. 1 - Draw some analogies to mechanical fiberingfor...Ch. 1 - Draw some analogies to the phenomenon of hot...Ch. 1 - Take a deck of playing cards, place a rubber band...Ch. 1 - Give examples in which anisotropy is scale...Ch. 1 - The movement of an edge dislocation was described...
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- Describe Castigliano’s Second Theorem?arrow_forwardWe wish to produce a 0.3 inch thick plate of 3105 aluminum having a tensile strength of at least 25,000 psi and an elongation of at least 5%. The original thickness of the plate is 3 inches. The maximum cold work in each step is 85%. Which of the following procedures would achieve the correct final properties (more than one answer is possible!)? Group of answer choices Hot work from 3 in to 0.7 in; cold work from 0.7 in to 0.3 in Cold work from 3 in to 0.7 in; do an anneal to recrystallize the material; cold work from 0.7 in to 0.3 in Cold work from 3 inches to 0.3 inches Cold work from 3 in to 0.7 in; cold work from 0.7 to 0.5 in; do an anneal to recrystallize the material; cold work from 0.5 in to 0.3 in Hot work from 3 in to 0.5 in; do an anneal to recrystallize the material; hot work from 0.5 to 0.3 in Hot work from 3 in to 0.7 in; do an anneal to recrystallize the material; hot work from 0.7 to 0.3 in Cold work from 3 in to 0.5 in; do an anneal to recrystallize the…arrow_forwardAfter a machinist quickly slips a hot, snugly fitting iron ring over a very cold brass cylinder, the two cannot be separated intact. Can you explain why this is so?arrow_forward
- Explain how do the cold work processes, such as extrusion or rolling, increase the strength of the single-phase metals? Mention the underlying mechanism in detailsarrow_forwardThe same alloy is used to fabricate two different components, both of which result in identical mechanical properties. Cold working yields a microstructure with a much higher incidence of symmetrical grain boundaries for Component 1 as compared with that of Component 2. Which item will most likely have a higher resistance to dynamic embrittlement?arrow_forwardExample Problem-2 A cylindrical rod of non cold-worked brass having an initial diameter of 6.4 mm (0.25 in.) is to be cold worked by drawing such that the cross-sectional area is reduced. It is required to have a cold-worked yield strength of at least 345 Mpa (50,000 psi) and a ductility in excess of 20%EL; in addition, a final diameter of 5.1 mm (0.20 in.) is necessary. Describe the solution.arrow_forward
- Which property, brittleness or ductility, will let a metal deform without breaking? Why?arrow_forwardpart made from AISI 1212 steel undergoes a 20 percent cold-work operation. (a) Obtain the yield strength and ultimate strength before and after the cold-work operation. Determine the percent increase in each strength. (b) Determine the ratios of ultimate strength to yield strength before and after the cold work operation. What does the result indicate about the change of ductility of the part?arrow_forwardCold working of metals will give better final properties than hot working. Select one: True Falsearrow_forward
- (b) State THREE (3) differences between cold working and hot working processes.arrow_forwardA 20 foot long x 4 feet wide x ½ inch thick sheet of an aluminum alloy is cold rolled to a thickness of ¼ inch. During the rolling operation the with of the sheet increases by 10%. The strength coefficient (K) and the strain hardening coefficient (n ) for the aluminum alloy are 25,500 psi and 0.3, respectively Calculate the true strain at the end of the rolling process.arrow_forwardConsider the tensile stress strain curves in Figure 8-20 labeled 1 and 2 and answer the following questions. These curves are typical of metals. Consider each part as a separate question that has no relationship to previous parts of the question. (a) Which material has the larger work hardening exponent? How do you know? (b) Samples 1 and 2 are identical except that they were tested at different strain rates. Which sample was tested at the higher strain rate? How do you know? (c) Assume that the two stress strain curves represent successive tests of the same sample. The sample was loaded, then unloaded before necking began, and then the sample was reloaded. Which sample represents the first test: 1 or 2? Haw do you know?arrow_forward
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