A firm produces a product at two factories and sells the product at two retail stores. The firm has two warehouses to which all products are shipped for distribution to retail stores. Units are always shipped from the factories to the warehouses and then distributed to the retail stores from the warehouses. The firm wants to determine the shipping pattern from factories to warehouses to retail stores that will minimize cost. The various unit shipping-costs are:
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- PT Cahaya Pintar Utama (PT. CPU) makes special lights that are popular in new homes. PT. CPU demand for two popular lights (VX-1234 and BX-1010) to be the following over the next 12 weeks, as listed in Table 2. Table 2. Demand data Week 1 2 3 4 5 6 7 8 9 10 11 12 VX-1234 82 94 78 96 105 90 86 75 88 98 110 100 BX-1010 250 280 301 312 290 300 275 286 310 334 350 318 A key component in both lights is a light socket that the bulb is screwed into in the base fixture. Each light has one of these sockets. Given the following information (Table 3). Table 3. Information VX-1234 BX-1010 Light Socket On Hand 185 425 620 Lot Size 325 600 500 (purchase quantity) Lead time (week) 1 1 3 Safety Stock 0 10 20 On Order 50 (week 5) 150 (week 4) - Questions: Develop and complete the material requirement planning to plan the production of…A clothing manufacturing company requires raw materials for 8 consecutive weeks as follows: 30, 40, 50, 35, 60, 30, 40, and 30 units with a one-time order cost of $50,000 and a storage fee of $500 per unit/week. From these data calculate the total cost of procurement using:a. Lot For Lot (LFL) Methodb. Economic Order Quantity (EOQ) Methodc. Period Order Quantity (POQ) Method Using this table format: Week 1 2 3 4 5 6 7 8 Gross requirements Schedule receipts Projected on hand Net requirements Planned order receipts Planned order releasesA company's distribution and warehouse expenses do NOT include which one of the following? a) The costs of processing, boxing, packaging, handling, and shipping orders to footwear retailers and -online buyers b)A standard import tariff of $4.00 per pair on any pairs imported from the company's foreign production facilities--tariffs are due and payable at the port of entry rather than when the pairs are sold c)Annual leasing and maintenance fees of $1 million for each of the company's four distribution centers; however, such expenses fall to 5 times the number of pairs sold when warehouse volume in any region is less than 200,000 pairs annually (should company managers decide to abandon selling footwear in a geographic region, leasing and maintenance costs will fall to $0 (resuming if/when sales begin again) d)The inventory costs of carrying unsold pairs over from the prior year ($0.50 per pair on required inventrory and $1 per pair on additional unsold pairs) e)Per pair freight…
- You are a logistics manager of Medical Device Depot, Inc., located in Ellicott City, MD. Your job is to develop logistics solutions for your international customers. Now you receive an order about one unit of SR-130 Portable X-Ray System Based on the information of company webpage, this equipment has the value of $16,000 and its storage dimension is 26"W x 53" Lx 28"H. This customer is located in Shanghai, China. You may need to google or contact service providers to get quotes. You need to propose two transportation options including transit time and total costs. The two options are: 1) Air shipping: from Ellicott City, MD (BWI airport) to Shanghai, China (SHA airport); 2) Ocean shipping: from Ellicott City, MD (Port of Baltimore) to Shanghai, China (Port of Shanghai).b) Describe briefly about; i. Inventory, and Inventory cost ii. The purpose to have sales and operations planning c) Give at least ONE (1) example of; i. Product categorized as dependant demand ii. Product categorized as independent demand d) World Cycle is a centre for a new Malaysian made bicycle. It cost the company RM 1200 to order each bicycle from the manufacturer with handling cost of RM 100 for each unit. The company estimates the total annual demand will be 3000 units with a constant demand rate through-out the year. The store policy is never to have stock of the bicycle since it takes within minutes to receive it after placement order from a local warehouse. The company is open for business every day except public holidays. Malaysian public holidays, including Saturday and Sunday are 120 days a year. Determine; i. Optimal order quantity per order ii. Minimum total annual inventory costs iii. The number of orders per year iv. The working days between orders2) Using the cost table of the transportation problem shown below, do the following: a) Develop the appropriate LP model of the problem. WAREHOUSE PLANT A B C D DEMAND 1 5 10 7 20 200 2 3 12 5 25 400 3 8 10 10 18 600 4 7 8 12 30 1000 SUPPLY 200 500 300 1000
- Reference: Chapter 2 Inventory management & Risk Pooling gge an ol Based upon the reference chapter and class discussions, solve the following problem The probabilistic forecast for a textile retail product is given in Table 1. ing Prob (demand) 10 % demand 6.000 15% 8.000 30 % 10.000 12.000 14.000 16.000 25% 15 % 5 % The costs associated with the product are - Fixed order cost is - Unit purchasing cost is $ 50.000 $ 80 The revenues associated with the product are Sales price during season - Discount price after season is $33 $ 120 Questions. 1. Calculate and plot the average profit against purchase quantities (with purchase lot size of 1,000 units) 2. What is the optimal purchasing quantity that maximizes expected profit ? 3. What is the profit value for optimum purchasing quantity ?Explain the three inventory control models and the driving factor in each model. Provide examples for each one using current companies.2 Discuss inventory management policies for supply chain and logistics.
- The Bright Company wants to figure out the best way to ship their new product, Flying Widgets, from their factories through their warehouses to their retail outlets. They would like to set up a Transhipment table so they can use POM to find the least cost shipping routes. They have hired you to set up the Transhipment table based on the information below. You will be paid handsomely if you can come up with the correct table. Shipping Costs Shipping Costs 01 02 03 04 Wi W2 W3 W1 4. 2 F1 4 W2 4 F2 4 2 W3 4. 3. 4. Also, Flying Widgets can be shipped from Factory 1 to Factory 2 for $3 per unit. Factory 1 can produce 300 units and factory 2 can produce 100 units. Outlet 1 demand is 50 units, Outlet 2 is 150 units, Outlet 3 is 100 units, and Outlet 4 is 100 units.The logistics manager of Hercules, a capital goods manufacturer, is trying to reviewtheir inventory strategy. Hercules has about 50 tier- 1 suppliers. The manager istrying to understand the relationship between ordering cost and inventory carryingcost. Kindly draw out a plan of how this relationship can be used to best advantageof his company.In a sales rebate contract, a rebate is paid by supplier for any items sold above certain. Select one: O a Quantity Ob. Price Oc Sales locations Od. Inventory Level The supply chain strategy category would include a decision about Select one: Oa which warchouse will supply the Sur location. Ob when the order should be shipped to the customer from Muscat distribution center. Oc how large the warehouse in Khazayen should be. Od which items in the warehouse will be shipped to Sohar.